Are you dealing with damaged parts and inefficient shipping processes? It could come down to your industrial packaging. Generic packaging can allow parts to shift in transit, waste valuable space in trucks and warehouses, and slow down handling on the production floor. These all eat into margins and disrupt operations. That’s why so many businesses are investing in thermoforming industrial packaging. These custom-fit trays and containers are designed around your parts and logistics needs. With them, you can lower the risk of damaged components, reduce shipping costs, and more. Below, we’re exploring what thermoformed industrial packaging is and whether it’s right for your business.
What is Thermoformed Industrial Packaging?
Thermoforming is a manufacturing process in which heated plastic sheets are formed over a mold to create rigid, custom-shaped packaging components. Once cooled, the plastic retains its shape, producing durable parts. For industrial applications, thermoforming is commonly used to create:
- Custom trays for part protection
- Stackable and nestable containers
- Protective inserts for shipping and storage
The process allows for more customization. Meaning, thermoformed products can be designed to match exact part geometries, tolerances, and handling requirements.
Strengthened Protection for High-Value Components
One of the biggest advantages of thermoformed industrial packaging is that it’s able to provide a custom fit. Each tray or insert is designed around the exact dimensions of the component it holds. This eliminates excess movement during transport and can minimize damage. That’s why so many businesses turn to thermoformed solutions for their high-value components.
Additionally, thermoformed plastics are resistant to moisture and chemicals, which can be abundant in industrial applications. This helps protect components from corrosion and contamination throughout storage and transit.
Upgraded Logistics and Supply Chain Performance
Thermoformed packaging can be designed to nest or stack efficiently. With these solutions, businesses can decrease the amount of space required for storage and transportation. As a result, companies can lower warehouse footprint requirements and make more efficient use of shipping containers and trucks.
Thermoformed options are not only more space-efficient, but they’re lighter as well. Reduced weight means lower freight costs, particularly for high-volume or long-distance shipments. Over time, these savings can have a significant impact on logistics budgets.
Moreover, the right thermoformed packaging can integrate with automated assembly lines, robotic pick-and-place systems, and conveyor equipment. With these solutions, businesses can decrease handling time and labor costs while improving throughput.
Sustainability Advantages
This packaging type is often reusable and offers a longer lifecycle than single-use alternatives. Additionally, many can be made from recyclable plastics and can be incorporated into recycling or closed-loop material programs. And, because thermoformed packaging is lightweight and space-efficient, it helps reduce fuel consumption during transportation. All of these combine for better sustainability within business operations.
Trust Allied Plastics for Your Thermoforming Needs
If you’re looking for thermoformed industrial packaging, turn to the company that’s been leading the industry for the last 30 years. With decades of experience, we’re able to take on even the most complex challenges. Our team is well-versed in creating sleeve packs, wheel packs, reusable packaging, nestable pallets, and more for the industrial sector. Trust us to deliver products that meet your exact needs.
Located in Twin Lakes, Wisconsin, our facility has state-of-the-art equipment that allows us to create highly complex products. We specialize in twin sheet forming, single sheet forming, drape forming, pressure forming, and sheet over sheet forming capabilities. And, with short lead times, we can get you to market faster.
When you work with us, you’ll know you’re getting a high-quality product. We have rigorous quality assurance processes and maintain an ISO 9001:2015 certification to ensure high-grade products.
Get a Quote Today
Ready to learn more about what we can do for you? Reach out to our team for a quote.