Thermoforming & Custom Vacuum Forming Services
Custom Thermoforming
Full Service Custom Plastic Thermoformer specializing in medium to heavy gauge quality Thermoplastic parts with quick turnarounds. Vacuum Forming, Twin Sheet Forming and Pressure Forming capabilities. Offering a wide variety of material options, colors, textures, and finishes.
Thermoform Value Added Services
- Project & Design Engineering
- Custom Plastic Sheet Extrusion
- CNC & 5 Axis Trimming
- Assembly & More
Thermoform Packaging & Dunnage
Thermoplastic Industrial Packaging is lightweight & strong. Wheel Packs, Rack Dunnage, Multi Layer, Multi Cavity, Heavy Duty, Clam Shells and Bulk Containers are reusable, recyclable & returnable. Heavy gauge dunnage can store products 100 times its own weight.
Benefits of Vacuum Formed Packaging
- Lightweight & Strong
- Reusable, Recyclable & Returnable
- Efficiently Stored & Easily Moved
Why Plastic Thermoformed Reusable Packaging is the best protection for your products
Vacuum Formed Plastic Pallets
Vacuum Form Pallets are durable & economical. A lightweight, recyclable, stackable, rackable & nestable solution for your material handling. Long-lasting Thermoformed Pallets are waterproof & chemical resistant. Mirror Image, Standard Nine Leg and Reinforced Vacuum Form Plastic Pallets are available.
Customize Your Pallets
- Company Logo
- Color Identification Stripes
- Engineer Pallets to Your Product

Customized logistics help OEMs reduce lead times and inventory demands
Inventory, Lead Times, Just-in-Time Shipping and More Allied Plastics understands the role it plays in helping customers bring finished products to market as efficiently and cost-effectively as possible. That is why the company has made significant investments far...

Equipment and experience are key to large-dimension parts forming
Allied Plastics has been thermoforming large plastic parts since its first days in business 25 years ago. The question is: Just how large? “Our largest thermoforming machine can form a full sheet that is 8.5’ x 14’ with a 60-inch depth of draw,” says Jon Larson, OEM...

Allied Plastics Adds Second Extrusion Line
Ongoing investments in in-house extrusion help drive finished product quality while reducing delivery time. Since the company was founded in 1995, Allied Plastics has looked to outside vendors for the millions of pounds of polyethylene sheets its manufacturing...
Allied Plastics Celebrates 25 Years—1995 to 2020
We are dedicated to manufacturing the highest quality thermoformed products as quickly and economically as possible. Our skilled engineers and craftsmen are equipped with leading-edge technology and ongoing training to provide first class service to you.
Our plant is over 200,000 square feet and has 14 thermoforming machines, 7 CNC trim machines, 1 CNC pattern cutting machine and 4 robotic trim cells.