Quality Vacuum Forming Experience & Expertise

Allied Plastics has the expertise to create your quality Custom Vacuum Formed Plastic components with quick turnarounds. Many of our senior professionals have over 30 years of experience in the Thermoforming industry. Our Twin Lakes, Wisconsin, facility boasts some of the largest Plastic Thermoforming machines in the country. Your Plastic parts will run on one of 20+ Thermoform machines. These machines have Twin Sheet Forming, Single Sheet Forming, Drape Forming, Pressure Forming and Sheet Over Sheet Forming capabilities. Twelve 5-Axis CNC machines and 5 Robotic Arms guarantee fast trimming for your Plastic components. Plastic Sheet Extruding in a wide variety of materials and textures. Lean manufacturing and short lead times are part of the Allied Advantage for your project. 

Another advantage for you is our state-of-the-art IDEA Center home to the highest skilled Engineers & Designers in the Plastic Thermoforming industry. You will be a partner in your Thermoforming project from concept to production. Our Quality Professionals are well-versed in Production Part Approval Process (PPAP), Initial Sample Inspection Report (ISIR), and Part Submission Warrants (PSW).

Allied Plastics practices First In First Out (FIFO) processing for your Vacuum Formed Plastic products. Warehouse space and outside storage area is available for stocking raw materials, components and finished goods. Delivery of your Thermoform Plastic parts will be on time and undamaged. Are you ready to experience the Allied Advantage? Contact us about your project today.

  • Recognized Global Leader in the Medium to Heavy Gauge Thermoforming Industry
  • Experienced Vacuum Forming Professionals
  • World Class Engineering Team in Thermoforming
  • ISO 9001:2015 Certified
  • ISO 14001: 2015 Certified
  • 210,000 sq. ft. Thermoforming Manufacturing Facility
  • 170,000 sq. ft. Thermoform Plastic Distribution Facility
  • Custom Vacuum Formed Plastic parts up to 8 ft x 14 ft x 60” and .060″ – .55″ gauge thick
  • Custom Plastic Sheet Extrusion up to 120″ wide x 200″ long and .060” to .500” gauge thick
Company's main lobby with a nice seating area, a coffee counter with an Allied Plastics sign on the back wall.

Allied Plastics Celebrates 25 Years—1995 to 2020

Allied Plastics was founded in 1995 by Tim Neal and Steve Wieder, two motivated entrepreneurs with experience in the thermoforming industry, that set out to build the biggest and best heavy-gauge thermoforming company in the world. We like to think, “MISSION ACCOMPLISHED!”. Please enjoy a look back at Allied’s history.

Timeline of our 25 Years