Efficient material handling depends on packaging solutions that support both product protection and operational efficiency. Rackable and nestable pallets provide a durable, space-efficient alternative to traditional wood or metal pallets, making them well-suited for industrial storage, transport, and closed-loop logistics systems.
At Allied Plastics, we manufacture custom thermoformed rackable and nestable pallets that support consistent handling, reliable load performance, and long service life. Using medium- to heavy-gauge thermoforming, we create pallet solutions that meet demanding industrial requirements while improving warehouse efficiency and transportation utilization. Read on to learn more about our offerings or reach out to a member of our team today.
Benefits of Rackable and Nestable Pallets
Thermoformed rackable and nestable pallets offer a range of advantages for manufacturers, distributors, and logistics operations, including:
Space-Efficiency
Nestable pallets are engineered to stack efficiently when empty, significantly reducing return freight volume and warehouse storage requirements. This makes them ideal for reusable and closed-loop systems where optimizing space directly impacts logistics costs.
Durable Load Support
Rackable pallet structures are built to support static and dynamic loads in racking systems and material handling environments. Thermoformed plastic construction provides consistent strength and rigidity, helping pallets perform reliably through repeated handling cycles.
Cost Control
Unlike single-use alternatives, thermoformed plastic pallets are intended for long-term use. Their durability reduces replacement frequency and supports lower total cost of ownership over the life of the program.
Consistency
Uniform dimensions and repeatable manufacturing processes help ensure predictable handling through forklifts, conveyors, and automated systems. This consistency reduces variability and helps protect products during storage and transport.
Why Manufacturers Choose Allied Plastics for Thermoformed Pallets
With decades of experience in thermoformed material handling solutions, Allied Plastics supports manufacturers across a wide range of industries. Our operations are ISO 9001:2015 and ISO 14001:2015 certified, reinforcing our commitment to quality, consistency, and environmental responsibility.
Operating from large-scale manufacturing facilities, we support projects ranging from initial production through full-volume programs. Customers rely on Allied Plastics for lean manufacturing practices, short lead times, and dependable on-time delivery — all backed by extensive thermoforming expertise.
Let’s Get Started
If you’re evaluating rackable or nestable pallets for your material handling or logistics operation, Allied Plastics can help. Contact our team to learn more about our thermoformed pallet solutions and discuss your application requirements.