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Complex manufacturing requirements are increasingly common in modern industrial programs. Large geometries, structural load demands, tight tolerances, and multi-stage finishing all introduce risk as products move from concept to production. Custom plastic thermoforming provides manufacturers with a practical way to manage that complexity. By aligning materials, processes, and production controls, thermoforming allows complex requirements to … Read more

Large part thermoforming typically involves heavy-gauge sheet and significant draw depth. It is commonly selected for oversized industrial components where structural integrity, durability, and production scalability matter. Applications often include structural housings, large enclosures, protective covers, and other large-format parts that would be cost-prohibitive or impractical to produce through injection molding. For many medium- to … Read more

Thermoforming plastic is an ideal way for OEMs to streamline production. Learn more here.

Thermoforming industrial packaging is becoming a popular option for businesses dealing with damaged parts and inefficient shipping processes. Learn more here.

Running into design hurdles, durability challenges, or production inefficiencies with your plastic components? Custom thermoforming solutions can help. This process involves heating and shaping plastic sheets over a mold; it delivers strong and lightweight components without the high costs or limitations of other manufacturing methods. With custom thermoforming solutions, you can adjust shapes, fine-tune dimensions, … Read more

Choosing an OEM manufacturer means finding a partner who understands your product, your industry, and the standards your customers expect. With so many capabilities, materials, and quality controls to compare, the selection process can feel overwhelming. But taking the time to evaluate what you truly need up front will make it much easier to identify … Read more

A Message From Our President Wow – 30 years! It’s hard to believe how far we’ve come since the early days. Back then, it was just the two of us, a whole lot of ambition, and a tiny office that doubled as everything from a conference room to a break room. We wore every hat, … Read more

Unlocking Design Possibilities Through Advanced Manufacturing Capabilities When standard thermoformed parts force design compromises that undermine product performance, custom thermoforming turns limitations into competitive advantages. Imagine needing an agricultural equipment housing with integrated mounting bosses, complex internal channels, and precise fitment tolerances — requirements that would typically demand multiple separate components with traditional manufacturing methods. … Read more

Looking to work with Allied Plastics on a custom plastic thermoformed project? Here are some material and design guidelines to consider when planning a custom part. Give the Allied Engineering team a call at 262-877-4700 to get started.

Our Recycling Program Prevents Plastic Waste from Impacting the Environment Plastics are one of the most versatile, affordable and durable resources available today. Long-lasting, weather and wear resistant, plastics are the perfect materials for manufacturing, packaging, electronic devices and more! However, while the production of this valuable resource continues to grow, so do concerns about … Read more