Custom Thermoforming Services for Quality Plastic Solutions

Explore Our Comprehensive Thermoforming Services

Allied Plastics delivers end-to-end plastic manufacturing solutions with our state-of-the-art thermoforming services. For over three decades, we’ve provided OEMs across industries with precision-crafted plastic components, from concept to completion. Our Twin Lakes, Wisconsin facility houses some of the largest thermoforming machines in the country, allowing us to handle projects of any size or complexity.

Our experienced team brings together advanced technology and deep industry expertise to deliver components that meet the most demanding specifications. With capabilities ranging from twin sheet forming to pressure forming and comprehensive finishing services, we provide complete solutions tailored to your unique requirements. Connect with our team today to discuss how our thermoforming services can support your manufacturing needs, or explore more our range of services below.

Thermoforming Services

From single sheet to twin sheet forming, Allied Plastics offers complete thermoforming capabilities for parts up to 9′ x 14′ with draw depths reaching 60″. Our facility features 20+ advanced thermoforming machines, twelve 5-axis CNC trimming systems, and five robotic arms for precise finishing. 

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Plastic Sheet Extrusion

Allied Plastics delivers custom sheet extrusion with capabilities up to 120″ wide x 200″ long and thicknesses from .060″ to .550″. Our extrusion department offers complete material versatility, multiple texture options (smooth, haircell, or levant), and advanced co-extrusion capabilities for multi-layer constructions. 

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Finishing & Assembly

Take advantage of Allied Plastics’ comprehensive finishing and assembly services, from hardware installation to complete kitting solutions. Our skilled production team integrates handles, hinges, and fastening devices while our engineering experts help select the optimal adhesive bonding solutions for your application.

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Engineering

Allied Plastics’ engineering team partners with you from concept to production, ensuring optimal design and manufacturing efficiency. Each project receives a dedicated project engineer and our experienced designers use ProEngineer 3D software to develop solutions tailored to your exact specifications.

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